Monitoring Vibration Anomalies of an Electric Motor Pump
To detect abnormal vibration patterns in an electric motor pump for predictive maintenance, early fault detection, and downtime prevention, using the Dragino LHT65N-VIB LoRaWAN sensor.
- Sensor Type: Temperature, humidity, and vibration
- Vibration Detection: Based on internal MEMS accelerometer
- LoRaWAN Support: Class A protocol
- Battery Life: Up to 10 years (depending on settings)
Installation on Electric Motor Pump
Mounting the Sensor
To ensure accurate vibration monitoring, the sensor should be securely mounted to the motor housing or pump casing. It can be attached using industrial adhesive, screws, or mounting brackets, depending on the surface and environment. It’s important to maintain tight and stable contact between the sensor and the equipment to ensure effective transfer of vibration signals without dampening or loss of sensitivity.
Recommended placement: Near bearing housing or motor base
Network Configuration
LoRaWAN Setup
- Register on your LoRaWAN Network Server (LNS) (e.g., TTN, ChirpStack, Helium) using the registration information (
DevEUI,AppEUI,AppKey). - Configure:
- Uplink interval (e.g., every 5 min or event-based)
- Configure the senesor with the most appropriate vibration mode.
- <alarm_timeout> - indicates the number of seconds the vibration should continue before triggering the alarm.
- <stop_duration_time> - indicates when the vibration continues for more than x seconds, the vibration count will increase by 1
Gateway Connection
- Ensure a LoRaWAN gateway is within range
- Verify gateway is online and forwarding data
Data Monitoring & Analytics
Data Collected
- Vibration status and vibration count
- Temperature
- Humidity
Use Case Logic
Normal Operation:
- Vibration is detected consistently during normal motor operation
Anomaly Detection Scenarios:
| Situation | Vibration Status | Action |
|---|---|---|
| Pump is on, but no vibration | Possible fault | Alert maintenance |
| Pump is off, but vibration detected | Unexpected movement | Investigate source |
| Irregular or unexpected vibration | Potential mechanical issue | Schedule inspection |
Alerting & Integration
Integration Options
- Platforms: ThingsBoard, Datacake
- Use payload decoders for LHT65N-VIB
Alert Examples
- No vibration during expected operation hours
- Unexpected vibration during off hours
- Combined with high temperature means possible failure
